Top 6 Steps To Select The Right Ball Valve for Your Industry

One of the most popular types of valves used in operations is the ball valve. With ball valves, the flow of fluids or gases in a process is managed in a rotational motion. For various industrial applications, ball valve manufacturers give you a variety of choices to customize your valve as per your need.

To determine the right ball valve for your industry, here is a 6-step process that involves evaluating your need and choosing the right feature. So, let’s get to work with these top 6 steps for selecting the right ball valve for your industry:

Step-1 Choose the right valve size

The size of the valve matters a lot. Get an incorrect size valve and you are sure to have problems with operating it. Also, it will affect the performance of the valve. An over-sized or undersized valve can choke the flow of the contents passing through the valve or escalate your costs due to inefficiency.

Do you need a full bore ball valve or a reduced bore ball valve? Note it down. The standard size of a ball valve can be from ½” to 6”. Also, check if you have any specific size requirements or the standard size of ball valves is good enough to meet your needs.

Ball valves are ideal for applications that require a good throttling feature. To select the right valve size, you need to find out the flow control during the opening. Characterized plugs can be useful for modifying the flow of contents in certain valves.

Step-2 Select the right material

Metal ball valves made of stainless steel and carbon steel give a robust structure to ball valves.If you plan to use the ball valve for corrosive media then ask ball valve suppliers to give you a valve body that is corrosion resistant.

In industrial processes, the environment can have elevated pressure or temperature. If your operating environment requires a material that can withstand such extreme fluctuating conditions then make a material choice accordingly.

Step-3 Fluid volume and working pressure

Different types of fluids come with a different flow rate. Find out what is the fluid volume that will pass through the ball valve. Also, the working pressure varies as per the application for ball valves. Discuss these specifications with ball valve manufacturers to shortlist the right valve design for your application.

Step-4 What performance expectations do you have?

What kind of end connection do you need? Ball valves can have flange, screwed or socket weld end connections. As per client requirement, reputed valve manufacturers produce custom-engineered and fire-safe ball valves.

Check the experience and clientele of the manufacturers to ensure that you will get ball valves designed, produced and tested as per global quality standards.

Step-5 How about maintenance of the ball valves?

Ball valves are compact and generally, require low maintenance. The quality of the valves and the usage will help you to gauge the maintenance required for the valves.

Teflon seals can improve the quality of ball valves. Also, the precision of the ball valve manufacturers in producing the valves ensures that you get a long-lasting product that requires less maintenance and gives optimum performance.

Step-6 Does the chosen ball valve have the necessary certifications?

Safety standards have to be followed by your chosen ball valve manufacturer. Does the valve close tightly? If not, it can be a safety hazard.

Check with your ball valve suppliers about the test certificates assuring the quality and performance of the ball valves. Generally, ball valve manufacturers perform a monitored air test and hydro test for checking the quality of the valves.

If you are looking for reputed ball valve manufacturers, contact aeplglobe.com.

Challenges and Needs in LPG Sector

LPG Tank manufacturers and entrepreneurs who are part of the LPG industry are excited for its growth but are concerned about the challenges facing the industry as well. Economic growth in India is propelling the growth of the LPG industry in the country. There is a rise in the LPG filling stations installations and LPG bottling plant installation.

Today, the LPG industry is divided into industrial, commercial, transports and domestic segments. As per a recent report, Indian consumers use 21.2 million tons of LPG of which 90% is used as cooking fuel. In the midst of concerns such as global warming and sustainable energy needs, LPG is a clean gas which can have enormous significance in the country.

Some of the key challenges in the LPG sector are as follows:

• Correct Positioning

LPG is a clean burning energy that consists of 60% natural gas and 40% fossil fuels. Among other energy sources such as petrol, kerosene and diesel, the positioning of LPG should be that of a clean energy. The multiple applications of LPG as a green fuel or clean energy should be highlighted to promote its usage.

• Cost of storage, transport and distribution

To meet the demand in remote areas, the transport infrastructure should be in place. But there are still many regions where transportation costs for LPG is high and it becomes difficult for LPG service providers to manage the supply. LPG requires specialised equipment such as LPG tank installations to store it, package it and distribute it.

The returns from the industry should justify the investments for LPG service providers to open more LPG service centres and for more people to have easy accessibility to LPG. There is a need for initiatives that will make LPG businesses safe and sustainable for entrepreneurs and affordable for end users.

• Quality of alternate energy sources

Earlier, the quality of LPG was competitive compared to petrol and diesel. But research has improved the quality of petrol and diesel. The quality edge that LPG industry once had isn’t working for it anymore.

Switching pattern of fuel usage

Source:https://www.bharatpetroleum.com/images/files/DCPatraIJMRASept2017.pdf

• Transition for consumers

Consumers who have been using traditional sources of energy such as firewood, coal, and others need time to adapt to the use of LPG. Adequate awareness is required to educate these users about the benefits of LPG and the ways to safely use it. Awareness will help members of the LPG industry to tap into different markets and boost the growth of the LPG industry.

Competitive pricing, cleanliness and efficiency are determining factors for people to choose a specific energy for usage. Rising income and mobility between rural and urban areas also has an impact on the energy usage behaviour in the country. LPG Tank manufacturers and other businesses operating in the LPG sector along with industry bodies and government initiatives are trying to change the perception of potential consumers through promotional messages.

As per an industry report, in 2016-17, 33.2 million households were enrolled in to LPG usage in India through the Pradhan Mantri Ujjwala Yojana. Government initiatives like these have led to an increase in the LPG tank installations in India and are trying to ease the difficulties in the LPG sector. The LPG penetration into rural areas is changing the fuel usage behaviour in the country.

AEPL is a leading name among LPG Tank manufacturers in India. The company offers superior quality LPG vaporizers, safety valves, ball valves, vane pumps and more. For specialised LPG storage and installation needs, contact AEPL at sales@aeplglobe.in.