What Is The Working Principle Of LPG Tank Installation & Filling Station?

The LPG industry is growing with the rising consumption of LPG, a clean gas. To fill the demand-supply gap, LPG tank installation and LPG filling stations installation have also increased.

To begin with, LPG or Liquefied Petroleum Gas is a gas stored as a liquid in a gas tank. How? Pressure specifications allow engineers to store the gas in a liquid state. Low pressure is used for compressing the gas to a liquid.

How does the LPG tank work?

LPG appliances come with a mechanism that releases the pressure at the top of the LPG tank in a controlled manner. Through the mechanism, the LPG in the liquid form boils and receives enough heat to transform into the gaseous form for safe usage. An interesting thing to note here is that the LPG liquid boils at -42°C to turn into vapour.

LPG tanks are made of steel and this helps the liquid to gain heat from the ambient air for vaporization. If a higher amount of LPG gas is being used, there can be a formation of ice on the outer surface of the LPG tank.

Another amazing fact about LPG is that it is colourless and odourless. This feature of LPG can be dangerous for consumers. That’s why the composition of LPG is altered to ensure that there is an odour to alert the people handling the LPG gas in case of leakage.

Safety concerns in the LPG filling stations installation and tank installations

The design of the filling stations is planned after studying the location and weather conditions of the region. Depending on the vessel size, the vaporization rate is determined. LPG industry professionals refer to measurement tables for matching the size of vessels with the vaporization rate.

The Pressure relief valve is used for safer consumption of the LPG gas from LPG tanks or gas cylinders. Regulators are attached to control the flow of gas along with the valve.

If excessive pressure gets generated due to overfilling or due to rise in external temperatures then the pressure relief valve prevents the tank from rupturing. Thus, helping engineers to prevent an explosion that can cause damage to life and property.

Another thing to be noted is to be cautious about the level of pressure in the tank. In case, the gas vents out excess pressure then the LPG service provider should be immediately contacted from a safe distance away from the tank. Also, all personnel have to be instructed to stay away from the tank in such scenarios.

Some of the steps taken by an experienced service provider for installation of LPG filling stations are as follows:

• Assess the installation site for suitability of the installation. The area should not have other service lines passing through it posing as a barrier. The chosen spot should not be a flood-prone area.
• The site evaluation is completed and a report is generated.
• If the site is approved for installation, the design plan of the installation is created.
• Necessary approvals are taken from relevant authorities as per the laws applicable in the region before installation.
• Tested components such as pressure relief valves, regulators, pipes and other materials are used for successful installation of the approved filling station design plan by expert engineers and other personnel.
• Once the installation is complete, necessary test runs are carried out by safety officers to check the performance and safety of the LPG in operations.
• After operations commence at the LPG filling stations, LPG installation service providers offer maintenance services at periodic intervals as required.

To know more about professionally-managed LPG tank installation and filling stations installation services, call AEPL at 1800 266 6936.

Top 6 Steps To Select The Right Ball Valve for Your Industry

One of the most popular types of valves used in operations is the ball valve. With ball valves, the flow of fluids or gases in a process is managed in a rotational motion. For various industrial applications, ball valve manufacturers give you a variety of choices to customize your valve as per your need.

To determine the right ball valve for your industry, here is a 6-step process that involves evaluating your need and choosing the right feature. So, let’s get to work with these top 6 steps for selecting the right ball valve for your industry:

Step-1 Choose the right valve size

The size of the valve matters a lot. Get an incorrect size valve and you are sure to have problems with operating it. Also, it will affect the performance of the valve. An over-sized or undersized valve can choke the flow of the contents passing through the valve or escalate your costs due to inefficiency.

Do you need a full bore ball valve or a reduced bore ball valve? Note it down. The standard size of a ball valve can be from ½” to 6”. Also, check if you have any specific size requirements or the standard size of ball valves is good enough to meet your needs.

Ball valves are ideal for applications that require a good throttling feature. To select the right valve size, you need to find out the flow control during the opening. Characterized plugs can be useful for modifying the flow of contents in certain valves.

Step-2 Select the right material

Metal ball valves made of stainless steel and carbon steel give a robust structure to ball valves.If you plan to use the ball valve for corrosive media then ask ball valve suppliers to give you a valve body that is corrosion resistant.

In industrial processes, the environment can have elevated pressure or temperature. If your operating environment requires a material that can withstand such extreme fluctuating conditions then make a material choice accordingly.

Step-3 Fluid volume and working pressure

Different types of fluids come with a different flow rate. Find out what is the fluid volume that will pass through the ball valve. Also, the working pressure varies as per the application for ball valves. Discuss these specifications with ball valve manufacturers to shortlist the right valve design for your application.

Step-4 What performance expectations do you have?

What kind of end connection do you need? Ball valves can have flange, screwed or socket weld end connections. As per client requirement, reputed valve manufacturers produce custom-engineered and fire-safe ball valves.

Check the experience and clientele of the manufacturers to ensure that you will get ball valves designed, produced and tested as per global quality standards.

Step-5 How about maintenance of the ball valves?

Ball valves are compact and generally, require low maintenance. The quality of the valves and the usage will help you to gauge the maintenance required for the valves.

Teflon seals can improve the quality of ball valves. Also, the precision of the ball valve manufacturers in producing the valves ensures that you get a long-lasting product that requires less maintenance and gives optimum performance.

Step-6 Does the chosen ball valve have the necessary certifications?

Safety standards have to be followed by your chosen ball valve manufacturer. Does the valve close tightly? If not, it can be a safety hazard.

Check with your ball valve suppliers about the test certificates assuring the quality and performance of the ball valves. Generally, ball valve manufacturers perform a monitored air test and hydro test for checking the quality of the valves.

If you are looking for reputed ball valve manufacturers, contact aeplglobe.com.