Things You Should Know About Ball Valves

In engineering applications, there are various needs of moderating high volumes, pressures, and temperatures. A ball valve is useful in achieving the same. It can effectively and efficiently perform the functionality.

Because of its simplicity of design, the ball valve is incredibly easy to install, use, and repair. Based on functionality specifications, ball valve manufacturers in India supply a wide range of valves across industries.

Strict quality guidelines are followed to ensure high performance.

The composition

In a ball valve, a ball is used to start or stop the flow of liquid or gas through rotational motion. It is a low-maintenance component. A ball valve is compact as compared to other types of valves.

The ball valve is composed of two parts; the outer portion and the ball.

The outer portion is called the ‘valve body’. The ball is in the center of it with a port to direct the flow.

When the ball is in the closed position, a set of rounded seats acts as the seal.

A level-style handle regulates the flow of content. By changing the position of this handle, the position of the ball can be turned.

When the valve is positioned such that the bore is aligned to the direction of the pipeline, the fluid or gas can flow through.  When rotated 90 degrees, the valve closes, and the fluid can’t pass through.

Since it offers tight sealing with low torque, the ball valve is quite popular. Both carbon steel and stainless-steel valves are available in full bore and reduced bore types.

Teflon seals enhance the quality of the valve. The dimension of the ball valve ranges from 1cm to 15cm.

High precision is followed while manufacturing ball valves.

In industrial and commercial applications worldwide, the demand for ball valves is high.

The benefits

What is the biggest quality of a ball valve? If the valve fails, then it is not required to remove the valve from the line. Hence, it is considered ideal for typical ‘closed line’ systems, e.g., lines containing corrosive fluids, hazardous chemicals or oil and gas pipelines, or hydraulic applications.

Based on the use and applications, a variety of materials are used for making ball valves. A few examples are brass, stainless steel, and even PVC.

One should give production process details and requirement specifications to ball valve suppliers so that they can suggest the appropriate valve type.

• Ball valves are corrosion resistant. Hence, they remain unaffected by the production environment.
• They meet fire and antistatic guidelines mentioned in API 607.
• They are available in full bore and reduced bore varieties.
• Reputed ball valve suppliers meet international practices and standards, and the designs are as per BS_5351 confirmation.
• When you order ball valves from the leading manufacturers and suppliers, you need not be worried about the quality of it.
• Whether it is a standard product or a custom-design valve with a special configuration, the performance will be flawless.

Ball valves are in great demand

Ball valve manufacturers in India not only cater to the needs of domestic clients but supply material to overseas buyers as well.

Valves made in India are admired for their superior quality across the world. Many countries in Europe and America import ball valves from Indian manufacturers.

Ball valve suppliers are well aware of the needs of the users and the industry.

Therefore, they make products that fulfill the needs of users without overlooking safety standards. Ball valves are made with a blowout-proof design, and they are fire-safe and corrosion-resistant.

A reputed and trusted ball valve manufacturer produces quality products that are used in a wide range of commercial and industrial applications.

All you need to understand about LPG Reticulation System

The need for finding a cost-efficient method to address safety and convenience in gas supply led to the innovation of setting up the LPG reticulated system. Let’s get into the details of what exactly is a reticulated system and how are LPG reticulated system manufacturers in India helping consumers to safely use LPG in residential and commercial premises.

What is an LPG Reticulation System?

First of all, the reticulated gas system is popularly known as the piped gas system for the supply of gas. The conventional method of gas supply involved supplying gas cylinders to consumers through a network of gas supply agencies. The LPG reticulated system uses a piped network to directly supply gas to households and commercial complexes from a centralized gas bank. This sophisticated system is installed as per the stringent guidelines of the oil and gas industries.

How does an LPG Reticulation System work?

In a reticulation system, the gas pipelines connect each consumer’s kitchen with a centralized cylinder bank. The gas usage by each end-user is measured using a meter installed in the consumer’s space. In India, many housing societies and upcoming infrastructure projects are relying on reputed LPG reticulated system companies to set up a safe supply of gas. The technical experts of these companies visit the project site to study the feasibility of the project.

All the safety guidelines are taken into consideration for approval of the site for building a reticulation system. Once the site is approved, the proposal of the reticulation system is created which includes the design of the system, the compliance requirements, safety guidelines, maintenance guidelines, the costs, etc. Once the proposal is approved by the project owners, the system is setup.

In the LPG reticulation system, an active bank and a standby bank are set up. The gas is supplied from the active bank to the end-users through the pipeline network. When the level of the gas in the active bank indicates a refill, the supply source is temporarily shifted to the standby bank. The gas cylinders in the active bank are refilled and the gas supply source is shifted back to the active bank.

This way, the LPG reticulated system method of gas supply ensures that there is a continuous supply of gas to consumers without the hassles and safety concerns of the traditional gas cylinders.

Advantages of an LPG Reticulation System

1. Consumers pay only for the amount of gas they utilize as per the gas meter readings.
2. There is no need to place a gas cylinder inside the house which was earlier a huge safety concern.
3. Consumers do not have to allow delivery boys, who are strangers, into their house for gas cylinder supply.
4. Pressure in the LPG pipeline is monitored and controlled by technical experts to ensure a safe supply of gas.
5. The hassle of changing the gas cylinder when the gas supply gets over doesn’t exist as there is a limitless supply of gas through the piped network. Also, time and money are saved as consumers do not have dedicated time to call or visit a gas agency for a gas refill.
6. The LPG reticulated system eliminates the possibility of a fire hazard due to the incorrect installation of the gas cylinder.

For more information related to LPG reticulation, you can contact one of the leading LPG reticulated system manufacturers in India such as AEPL at 8097037727

How To Choose The Right LPG Valve As Per Your Requirement?

Liquefied Petroleum Gas (LPG) constitutes hydrocarbons such as propane and butane. It is an odorless and inflammable fuel which requires the right components for safe usage in various applications. LPG valve manufacturers offer different types of valves such as safety relief valve, ball valve, etc. for the handling of LPG. Let’s take a look at some of the factors to choose the perfect LPG valve for your requirements.

1.  Quality of the valve

Safety valves are manufactured in accordance with the leading quality standards by reputed LPG gas valve manufacturers. India’s ball valve manufacturers offer a wide range of valves for LPG applications that have passed the IS quality standards such as IS: 4576.

2.  Application of LPG valve

LPG valves are used as cooking fuels and for a number of industrial as well as commercial applications. Discuss your requirement with a valve manufacturer to understand what kind of valve will be suitable for your application.

3. Performance of the valve

The purpose of a pressure safety valve is to protect the life and property in the LPG environment from hazards due to overpressure. Choose the valve model that will open effectively at the set pressure.

While handling pressure in boilers, the Maximum Allowable Working Pressure (MAWP) of the equipment should be considered before selecting a valve. The safety valve must be set to open at or below the equipment’s MAWP. Discuss the set pressure of your valve with your valve manufacturer while choosing a valve.

4. Features of the valve

Safety valves come in standard sizes with different kinds of inlet and outlet connections. For common applications, you may find your perfect valve among the range of standard size valves available in the market. If you have a specialised project or mechanism, you may need to customise the valve features such as material, design, type, etc.

 The features of the valve impact its performance. So, list down the performance expectations from the valve, then look for the valve with the right features. For example, the temperature can affect the viscosity of the gas or fluid passing through the mechanism. Materials such as steel, iron, and bronze can give varying output for a particular application where the temperature of the contents passing through the valve has to be kept within a specific range. So, choose the material for the valve as per the temperature guidelines for your desired application.

5. Cost and Maintenance

For your requirement, you may have a budget. Your procurement cost will be higher if you go for a customized valve. Also, during the maintenance of the valve, you may get standard valves easily but for customized valves, your replacement costs may be higher.

 You need to choose an expert among LPG valve manufacturers to get the best valves at the best rates. Additionally, note that you are researching to choose a valve for ensuring safety so you should consider expanding your budget to a comfortable extent instead of compromising the safety of your people and property which can turn out to be more expensive if overlooked.

Need more help with selecting the right LPG safety valve? Technical experts can run you through the standard valve models and also assist you with customisable features in valves at AEPL.

Top Things To Know Before Purchasing The Perfect Sliding Vane Pump In Your Budget

There are several types of vacuum pumps offered by sliding vane pump manufacturers in India. To be clear, the sliding vane pumps are also known as rotary vane pumps in the market. Let’s understand the various aspects of a vane pump in detail to help you find the right pump model as per your budget.

Sliding vane pumps are vacuum pumps where a volume displacement is generated through the centrifugal force caused by the vanes to create the vacuum effect. The sliding vanes or blades in a sliding vane pump are placed inside a rotor which rotates in a circular housing.
Here are the top five things to consider while purchasing the perfect sliding vane pump that’s within your budget:

1. Fluid Viscosity

Check for vane pump models as per the viscosity of the fluids that you intend to transfer through the pump. Sliding Vane Pump suppliers in India provide specific pump models available for fluids with low viscosity such as Ammonia and Liquefied Petroleum Gas (LPG).

Generally, vane pumps are not suitable for high viscosity fluids.

2. Pressure Control

Learn about the pressure specifications of the vane pump. The sliding vane pumps generally have the capability for generation of high pressure as required in applications with low flow rate. AEPL is among the sliding vane pump manufacturers in India that sell vane pumps with in-built by-pass arrangement for enabling the necessary pressure control.

3. Quality

Explore the materials used to manufacture the sliding vane pump and its components. Check the seal quality and the sturdiness of the pump casing. Reputed manufacturers usually offer vane pumps built using carbon graphite.

Vacuum pumps with performance industry-recognised test certificates can be a great way to check the quality assurance provided by the manufacturers. The quality of the pump is as important as pricing. A good quality pump can bear the wear and tear of regular usage and last longer with low maintenance costs.

4. Applications

Vane pumps are ideal for applications involving liquefied gases, chemical handling, LPG, alcohols and solvents, petroleum etc. Discuss your application with sliding vane pump suppliers in India to find the right pump based on your requirements.

5. Pump Features

While buying a vane pump, tell your supplier whether you want a stationary or truck mounting. A reliable pump manufacturer will give you pump options that assure quiet operations, high volumetric efficiency and low consumption of power.

Another important factor to determine would be the capacity of the vane pump that you want to purchase. Other critical parts of a vane pump are a vacuum relief valve, inlet filter, vibration isolators etc. Also, discuss your vacuum requirements with your supplier to ensure that you get the right pump configuration.

Finally, based on the specifications and pricing, you can shortlist suitable pump models. Your supplier can guide you about the reputation of the manufacturer and customer experience of the various pump models.

If you are looking for sliding vane pump manufacturers in India to buy the perfect sliding vane pump for your needs, check out the vibration-free sliding vane pump models offered by AEPL. The pumps are made of high quality cast carbon steel A216 WCB and are easy to install. Your sliding vane pump can be customised as per the application.

What Is The Working Principle Of LPG Tank Installation & Filling Station?

The LPG industry is growing with the rising consumption of LPG, a clean gas. To fill the demand-supply gap, LPG tank installation and LPG filling stations installation have also increased.

To begin with, LPG or Liquefied Petroleum Gas is a gas stored as a liquid in a gas tank. How? Pressure specifications allow engineers to store the gas in a liquid state. Low pressure is used for compressing the gas to a liquid.

How does the LPG tank work?

LPG appliances come with a mechanism that releases the pressure at the top of the LPG tank in a controlled manner. Through the mechanism, the LPG in the liquid form boils and receives enough heat to transform into the gaseous form for safe usage. An interesting thing to note here is that the LPG liquid boils at -42°C to turn into vapour.

LPG tanks are made of steel and this helps the liquid to gain heat from the ambient air for vaporization. If a higher amount of LPG gas is being used, there can be a formation of ice on the outer surface of the LPG tank.

Another amazing fact about LPG is that it is colourless and odourless. This feature of LPG can be dangerous for consumers. That’s why the composition of LPG is altered to ensure that there is an odour to alert the people handling the LPG gas in case of leakage.

Safety concerns in the LPG filling stations installation and tank installations

The design of the filling stations is planned after studying the location and weather conditions of the region. Depending on the vessel size, the vaporization rate is determined. LPG industry professionals refer to measurement tables for matching the size of vessels with the vaporization rate.

The Pressure relief valve is used for safer consumption of the LPG gas from LPG tanks or gas cylinders. Regulators are attached to control the flow of gas along with the valve.

If excessive pressure gets generated due to overfilling or due to rise in external temperatures then the pressure relief valve prevents the tank from rupturing. Thus, helping engineers to prevent an explosion that can cause damage to life and property.

Another thing to be noted is to be cautious about the level of pressure in the tank. In case, the gas vents out excess pressure then the LPG service provider should be immediately contacted from a safe distance away from the tank. Also, all personnel have to be instructed to stay away from the tank in such scenarios.

Some of the steps taken by an experienced service provider for installation of LPG filling stations are as follows:

• Assess the installation site for suitability of the installation. The area should not have other service lines passing through it posing as a barrier. The chosen spot should not be a flood-prone area.
• The site evaluation is completed and a report is generated.
• If the site is approved for installation, the design plan of the installation is created.
• Necessary approvals are taken from relevant authorities as per the laws applicable in the region before installation.
• Tested components such as pressure relief valves, regulators, pipes and other materials are used for successful installation of the approved filling station design plan by expert engineers and other personnel.
• Once the installation is complete, necessary test runs are carried out by safety officers to check the performance and safety of the LPG in operations.
• After operations commence at the LPG filling stations, LPG installation service providers offer maintenance services at periodic intervals as required.

To know more about professionally-managed LPG tank installation and filling stations installation services, call AEPL at 1800 266 6936.

Top 6 Steps To Select The Right Ball Valve for Your Industry

One of the most popular types of valves used in operations is the ball valve. With ball valves, the flow of fluids or gases in a process is managed in a rotational motion. For various industrial applications, ball valve manufacturers give you a variety of choices to customize your valve as per your need.

To determine the right ball valve for your industry, here is a 6-step process that involves evaluating your need and choosing the right feature. So, let’s get to work with these top 6 steps for selecting the right ball valve for your industry:

Step-1 Choose the right valve size

The size of the valve matters a lot. Get an incorrect size valve and you are sure to have problems with operating it. Also, it will affect the performance of the valve. An over-sized or undersized valve can choke the flow of the contents passing through the valve or escalate your costs due to inefficiency.

Do you need a full bore ball valve or a reduced bore ball valve? Note it down. The standard size of a ball valve can be from ½” to 6”. Also, check if you have any specific size requirements or the standard size of ball valves is good enough to meet your needs.

Ball valves are ideal for applications that require a good throttling feature. To select the right valve size, you need to find out the flow control during the opening. Characterized plugs can be useful for modifying the flow of contents in certain valves.

Step-2 Select the right material

Metal ball valves made of stainless steel and carbon steel give a robust structure to ball valves.If you plan to use the ball valve for corrosive media then ask ball valve suppliers to give you a valve body that is corrosion resistant.

In industrial processes, the environment can have elevated pressure or temperature. If your operating environment requires a material that can withstand such extreme fluctuating conditions then make a material choice accordingly.

Step-3 Fluid volume and working pressure

Different types of fluids come with a different flow rate. Find out what is the fluid volume that will pass through the ball valve. Also, the working pressure varies as per the application for ball valves. Discuss these specifications with ball valve manufacturers to shortlist the right valve design for your application.

Step-4 What performance expectations do you have?

What kind of end connection do you need? Ball valves can have flange, screwed or socket weld end connections. As per client requirement, reputed valve manufacturers produce custom-engineered and fire-safe ball valves.

Check the experience and clientele of the manufacturers to ensure that you will get ball valves designed, produced and tested as per global quality standards.

Step-5 How about maintenance of the ball valves?

Ball valves are compact and generally, require low maintenance. The quality of the valves and the usage will help you to gauge the maintenance required for the valves.

Teflon seals can improve the quality of ball valves. Also, the precision of the ball valve manufacturers in producing the valves ensures that you get a long-lasting product that requires less maintenance and gives optimum performance.

Step-6 Does the chosen ball valve have the necessary certifications?

Safety standards have to be followed by your chosen ball valve manufacturer. Does the valve close tightly? If not, it can be a safety hazard.

Check with your ball valve suppliers about the test certificates assuring the quality and performance of the ball valves. Generally, ball valve manufacturers perform a monitored air test and hydro test for checking the quality of the valves.

If you are looking for reputed ball valve manufacturers, contact aeplglobe.com.

Tips To Select A Vane Pump For High-Pressure Applications

Do you have several options to consider while selecting a vane pump? Vane pump manufacturers offer several models with varying pressure ranges. Exploring the specs of each model can help in choosing a vane pump that’s suitable for your high-pressure application. Let’s find out what aspects you need to examine in a vane pump to select the right one as per your needs.

There is a reason why people use vane pumps. These pumps are preferred because they are compact and light-weight. They are easy to install and are known for quiet operations. That’s the reason, vane pump suppliers provide cost-effective models assuring high volumetric efficiency with precisely made machine parts.

Does chemical resistance matter to you?

What’s the fluid that will pass through the pump? Do you need high chemical resistance or will moderate chemical resistance be good enough for you? Note down the chemical composition and consistency of the fluid that will pass through the pump.

Also, check the mounting features of your shortlisted pump models. Vane pump suppliers can give you models with the flexibility to choose stationary or truck mounting. Find out how your pump will be placed and decide about the mounting accordingly.

What are the pressure specifications of your desired vane pump?

Based on your application, you need to determine the differential pressure and maximum working pressure of your desired vane pump.

Generally, low-pressure vane pumps are used in emission systems of automobiles. Mid-pressure vane pumps are suitable for applications such as espresso machines in the F&B industry.

So, where do we use high-pressure vane pumps? Vane pumps meant for high-pressure applications are valuable in transferring highly inflammable gases such as LPG and NH3.

But, how are these pumps able to maintain optimum performance? The answer is simple. Vane pumps do not have any internal metal-to-metal contact system and this enables them to handle the non-lubricating liquids easily.

Thinking about what mechanism will help control the pressures? Well, a built-in by-pass arrangement that’s found in pumps such as Anil Vane pump works perfectly to control the delivery pressures.

Worried about the maintenance…

Look for experienced vane pump manufacturers who have a good track record of providing engineering components. When it comes to maintenance, reliable vane pump suppliers will be able to deliver well-designed short shaft with heavy duty bearings.

Finally, a robust design ensures vibration-free operations and less frequent maintenance cycles. You can also save costs by opting for vane pumps that consume less power.

Before buying a vane pump…

As you already know, there are several types of vane pumps available in the market. If you have a high-pressure vane pump requirement, compare the technical specifications of the pump models that are available. Technical experts who represent reputed vane pump suppliers in India can be of great assistance. Discuss your specific needs with them and allow them to help you find the right vane pump.

What is LPG Vaporizer & Why it is needed?

In the global markets, the prices of fuels keep fluctuating. Cost reduction through LPG vaporizers can be invaluable for businesses with LPG applications. Also, the mechanism provided by LPG vaporizer manufacturers helps in safer consumption of LPG.

Liquefied Petroleum gases such as commercial propane or commercial butane are stored in the liquid state with the help of pressure control. But they need heat (energy) to change effectively into a gaseous state for safe consumption.

Insufficient heat due to insufficient vapour pressure can lead to wastage of the gas and result in system inefficiencies. That’s one of the reasons why LPG vaporizers exist. Read on to find out more.

To begin with, what exactly is an LPG vaporizer?
Simply put, it is a boiler through which LPG enters as a liquid and comes out as a gas. There’s more to a vaporizer. But, before that, let’s understand how the phase change works for LP gases.

To be able to use an LP gas which is in its liquid form, it needs to be moved from its storage vessel. Natural vaporization depends on ambient temperature and the tank specifications. The heat and heat transfer area of the tank affects the natural vaporization process. Also, if the gas consuming equipment doesn’t receive adequate vapor, it may not function properly.

LPG vaporizer manufacturers study the vaporizer efficiencies required by a plant and accordingly build a favorable mechanical system for industrial applications.

If vaporization isn’t consistent then…
You may come across frost on your tank which isn’t a good indication. The frost line is created due to a refrigeration effect that takes place when you consume the gas rapidly with a certain level of humidity.

Here, the heat that your system is providing for phase change is less than the actual heat being used for converting the liquid to vapor. The pressure reduction that takes place in the process leads to the refrigeration effect. Vapor pressure is affected due to this and managing your equipment can become difficult if there is a frost layer on the tank.

Generally, you would do the following for sufficient vaporization: 

Use additional storage tanks for increasing the vaporization capacity.
Increase the wetted surface area by trying to keep your tank full or increasing the size of your tank.
Try to work in compliance with laws and regulations that limit storage capacity in specific regions.

The difference an LPG vaporizer makes… A heaterless LPG vaporizer uses a heat exchanger to maintain the constant ambient temperature and required pressure in the system.
You can boost the capacity of your system with no need of adding extra tanks.
Use 100% of LPG in your tank and build a cost-efficient system.
Prevent situations such as re-condensation of vapor, tank “freeze-ups” etc.
Ensure continuous supply of vapor at temperatures below -40 Degrees Celsius.

What else does an LPG vaporizer do? You can reduce the electrical expense and carbon footprint due to the loss of energy that takes place because of conventional processes. Since there is no electrical heater involved in modern LPG vaporizers, you do not have to deal with the issue of a frequent electric heater failure.

Explore heaterless vaporizers that require low maintenance which makes it convenient to manage the system. If you are looking for a cost-efficient LPG vaporization solution, an innovative dry electrical vaporizer such as DRI-VAPO can be a smart option. DRI-VAPO utilizes an innovative technology for LPG vaporization that eliminates the need for using water or thermostat.

Top 7 Factors to Consider For Selecting the Best Safety Relief Valve

Safety relief valves or pressure relief valves ensure the safety of pipelines, vessels and equipment that deal with pressure-sensitive workflows. Unregulated pressure flow in such systems can lead to overpressure that can cause an explosion or cause damage to the machinery. To ensure the safety of personnel, equipment and other assets, you need to select the perfect valve from reliable safety relief valve manufacturers.

Here are the top 7 factors to consider while selecting a safety relief valve:

1. Size

Based on common usage, there are standard valve sizes offered by valve manufacturers. The orifice size should be selected as per the minimum required flow rate. You can pick a suitable inlet and outlet for the valve from the various size options available in the market. Valves are also available in flanged and non-flanged designs. Also, are you looking for a male or female connection? Filter your valve options as per the size requirements. If you are searching for a safety valve for specialised equipment then consider custom valve designs.

2. Set Pressure

A safety relief valve opens when it reaches the set pressure point. Ensure that your chosen valve comes with a set pressure as per your needs. Incorrect pressure settings may not give you optimum performance and can become a safety risk.

3. End Application

Safety valves are used in various industries. Based on the process fluids that will be passing through them, the valve material should be chosen. The valve should be able to function smoothly while allowing safe passage of elements such as air and water or process fluids that can be corrosive media.

4. Temperature

Many a time, the environment in which the safety valves are installed may involve extreme temperatures. You need to choose a safety valve that can withstand such high or low temperatures and does not interfere with the quality of the contents passing through it.

5. Capacity

Experienced safety relief valve manufacturers have standard valve capacity tables. Check if you can find a valve model with your desired capacity by referring to these tables. Else, you can think about customisation of the valves. Do not try to get a standard model if it doesn’t meet your capacity needs because it can be risky. The valve must relieve the process fluid at a certain capacity to serve its purpose.

6. Back Pressure

Depending on whether the fluid will move upstream or downstream, the back pressure needs to be decided. The back pressure is the pressure on the outlet side of the valve and can be constant or variable. Discuss your requirement with the valve manufacturer to get the back pressure right. If the back pressure isn’t right, the chances of getting the valve damaged quickly are high.

7. Quality

While you have got your tech specs right, the quality of your safety relief valve depends on the quality tests. Make sure that your chosen pressure relief valve manufacturers are able to provide you with all the quality test certifications guaranteeing the durability and safety functionality of the valves.

Would you like to know about the standard safety relief valve specifications or do you have a specific requirement for your project?

To learn more, contact the experts at AEPL, a reputed pressure relief valve provider. Call +91 9326946681 or visit https://www.aeplglobe.com/safety-relief-valves/